Thermoelastic Stress Analysis (TSA)

Video 1 – ThermoESA system used to visualize the stress concentration during a fatigue test of an aluminum coupon

Thermoelastic Stress Analysis (TSA) is an optical, full-field, measurement technique used in experimental solid mechanics and materials testing. TSA provides a high-fidelity visualization of stress, strain, and temperature in objects under cyclic, elastic loading (typically) in a fatigue test.

A TSA system incorporates a thermal imaging sensor, called the ThermoESA, that consists of a Long-Wavelength Infra-Red (LWIR) camera with timing hardware and electronics, together with an advanced SW-package, called the MiTE Suite. The MiTE Suite uses an image processing algorithm that converts thermo-elastically induced temperature changes (as recorded using the ThermoESA) into an image of surface (bulk) stress.

Figure 1 – TSA image in the MiTE SW suite indicating the thermoelastic response of an aluminium coupon in tension-tension fatigue test. (White/Red/Yellow = Tension & Pink/D.Blue/L.Blue = Compression)

Thermoelastic Stress Analysis (TSA) has four major advantages compared to other Experimental Measurement Techniques, including;

Key Advantages of Thermoelastic Stress Analysis (TSA)

The following are key advantages of TSA compared to other experimental solid mechanic measurement techniques (i.e. strain gauges) used in materials testing:

  • Optical, Full-Field Measurement Technique
  •  High Sensitivity & SNR
  • Minor Surface Preparation
  • Easy Finite Element Model Validation
Figure 2 – Comparison of Experimental Measurement Techniques

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