Electronic Components Thermal Testing

Electronic components are essential to modern day life. They are used in everything from consumer products, to automotive entertainment systems, and to communication networks. The growing demand for components to be smaller, lighter and thinner via miniturization and higher-density packaging places greater requirements on performance & reliaibility.

The heat treatment process during production and changes in ambient & internal temperature during operation causes expansion and contraction, that induce warpage, within electronic components.

Since the majority of components consist of different materials, it is normal that thermal stresses develop along the connection interface due to material mismatch of the thermal expansion coefficients. As such, the testing of electronic components, after production and in active operation, is important to ensure product reliability under thermal loading.

Digital Image Correlation (DIC) is a non-contact, full-field, optical measurement technology that can be used to measure surface (contour) shape, displacement and strain yielding an in-plane and out-of-plane accuracy of between 1-5 µm. A stereoscopic DIC system used in conjunction with a heating stage can be used to measure thermal warpage (contour & displacement), but also the thermal strain and the coefficient of thermal expansion (CTE) in any optically visible component.

Application Notes

Next Generation of Electronics Cooling

Understanding what occurs at the surface of a chip during the boiling process and capturing and quantifying these phenomena
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Warpage Measurement of a BGA Package using the ThermechDIC & Istra4D V4.12

A 3-cam 12 Mpx ThermechDIC system measures warpage, specifically out-of-plane deformation with respect to a reference surface contour, of a BGA Package in Istra4D V4.12
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Coefficient of thermal expansion (CTE) measurement of a Cu-ETP plate with a ThermechDIC system in Istra4D V4.11

A 2-cam (5 Mpx) ThermechDIC system measure the Coefficient of thermal expansion (CTE) of a Cu-ETP
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Python Link for DynamicStudio to post process leap-frogging vortex rings

Understanding what occurs at the surface of a chip during the boiling process and capturing and quantifying these phenomena
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Electronics Component (Thermal) Testing Applications – Video

In this applications video, we show various applications of how the ThermechDIC system can be used for the thermal testing of electronic components for warpage analysis and corefficient of t[…]
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Application Scripting Module – Infrared (IR) Camera Analysis – Video

Here is an example of the Infrared (IR) applications modules for the comparison and analysis of temperature and DIC measurements (displacement & strain)
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Measurement of the CTE and Warpage for Microscopic Electronic Components

Mold shrinkage and CTE mismatch leads to Warpage in Electronic Components. This application note shows how a DIC TCT system with a stereoscopic microscope can be used to measure the Coeffici[…]
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CTE & Warpage Measurements of Electronic Packaging

Mold shrinkage and CTE mismatch leads to Warpage in Electronic Components. This application note shows how a DIC TCT system can be used to measure the Coefficient of Thermal Expansion (CTE) […]
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Application Scripting Module – Thermal Chip – Video

Here is an example of the thermal chip analysis applications modules for the measurement of the coefficient of thermal expansion (CTE) and warpage (contour and displacement).
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Basics of 3D Digital Image Correlation (DIC)

In classical image correlation the deformation of an object is determined by observation with a CCD camera. Then a digital image correlation process determines the shift and/or rotation and […]
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More Information

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